Preheat Temperature Lookup Table by Steel Type — AWS D1.1, ASME B31.3, API 1104
This page consolidates minimum preheat temperatures from the three most widely applied international welding standards in Vietnam's industrial sector: AWS D1.1 (structural steel welding), ASME B31.3 (process piping), and API 1104 (oil and gas pipeline welding). Data is presented bilingual English with corresponding Tempilstik® part numbers for rapid field look-up at the work site.
Bilingual Technical Glossary
Table 1 — AWS D1.1: Structural Steel Welding
Applied to: bridges, industrial buildings, offshore structures, module topsides, jackets.
Apply to: structural steel welding — bridges, buildings, offshore structures, jackets.
Carbon Equivalent formula (CE) — AWS D1.1:
All element values (C, Mn, Cr, Mo, V, Ni, Cu) are taken from the Mill Test Certificate (MTC) / Material Test Report (MTR) supplied with the steel lot. CE values must come from the actual material documentation — not assumed from the grade alone.
AWS D1.1 Table 4.5 (2020 Edition) — Minimum Preheat Temperature
| Steel Category / Category | CE | Typical Grades / EN equiv. | ≤20 mm (≤¾″) | 20–38 mm (¾″–1½″) | 38–65 mm (1½″–2½″) | >65 mm (>2½″) | Tempilstik® |
|---|---|---|---|---|---|---|---|
| Category I CE ≤ 0.40 |
≤0.40 | SS400, A36, SM400 S235, S275 |
Not required* | Not required* | 66°C / 150°F | 110°C / 230°F | #28006 / #28312 |
| Category II CE 0.41–0.45 |
0.41–0.45 | SM490, A572 Gr.50 S355 |
Not required* | 66°C / 150°F | 110°C / 230°F | 150°C / 302°F | #28006 / #28312 / #28318 |
| Category III CE 0.46–0.60 |
0.46–0.60 | SM520, A572 Gr.65 S420, S460 |
66°C / 150°F | 110°C / 230°F | 150°C / 302°F | 200°C / 392°F | #28006 / #28312 / #28318 / #28327 |
| Category IV CE >0.60 |
>0.60 | HY-80, A514 High-strength alloy |
110°C / 230°F | 150°C / 302°F | 200°C / 392°F | 230°C / 446°F | #28312 / #28318 / #28327 / #28332 |
* Not required per standard — preheat to minimum 10°C (50°F) recommended when ambient is below 5°C or surface carries moisture.
* Not required per standard — but AWS recommends preheat to 10°C minimum when ambient temperature is below 5°C or surface has moisture.
Table 2 — ASME B31.3: Process Piping
Applied to: process piping in refineries, chemical plants, power generation, and industrial gas facilities. Classified by P-Number — not by Carbon Equivalent.
What is a P-Number? ASME assigns a P-Number to weld base materials based on chemical composition and mechanical properties. The P-Number for a specific pipe is found in the approved WPS or on the Mill Certificate supplied with the pipe.
ASME B31.3 Table 330.1.1 — Minimum Preheat by P-Number and Wall Thickness
| P-Number | Material Group | Common ASTM Grades | Thickness <25 mm (<1″) | Thickness ≥25 mm (≥1″) | Tempilstik® |
|---|---|---|---|---|---|
| P-No.1 Gr.1,2,3 | Carbon steel | A53 Gr.B, A106 Gr.B, A333 Gr.6 | 10°C / 50°F | 79°C / 175°F | #28009 |
| P-No.1 Gr.4,5 | High-carbon steel | A106 Gr.C | 79°C / 175°F | 79°C / 175°F | #28009 |
| P-No.3 | Low-alloy steel | A335 P1, A335 P2, A161 T1 | 79°C / 175°F | 79°C / 175°F | #28009 |
| P-No.4 | 1¼Cr–½Mo steel | A335 P11, A335 P12, A161 T11 | 150°C / 302°F | 150°C / 302°F | #28318 |
| P-No.5A | 2¼Cr–1Mo steel | A335 P22, A213 T22 | 200°C / 392°F | 200°C / 392°F | #28327 |
| P-No.5B Gr.1 | 5Cr–½Mo steel | A335 P5, A213 T5 | 200°C / 392°F | 200°C / 392°F | #28327 |
| P-No.15E | 9Cr–1Mo-V (P91) | A335 P91, A213 T91 | 200°C / 392°F | 200°C / 392°F | #28327 |
| P-No.8 | Austenitic stainless | A312 TP304, TP316, A358 TP304L | Not required | Not required | — |
| P-No.10H | Duplex stainless | A790 UNS S31803, A928 UNS S32750 | Not required* | Not required* | — |
* Duplex stainless: preheat generally not required — but maximum interpass temperature ≤ 150°C (302°F) is mandatory to maintain austenite/ferrite phase balance. Use #28318 to verify interpass ceiling is not exceeded.
Table 3 — API 1104: Oil & Gas Transmission Pipeline Welding
Applied to: transmission pipelines carrying oil, natural gas, and condensate. Classified by API 5L pipe grade.
API 1104 Section 5.3 — Minimum Preheat by Pipe Grade and Wall Thickness
| Pipe Grade (API 5L) | Yield Strength | CE (IIW formula) | Wall ≤25.4 mm (≤1″) | Wall >25.4 mm (>1″) | Tempilstik® |
|---|---|---|---|---|---|
| API 5L Gr.B | 241 MPa (35 ksi) | CE ≤ 0.43 | Not required* | 50°C / 122°F | #28002 |
| API 5L X42 | 290 MPa (42 ksi) | CE ≤ 0.43 | Not required* | 50°C / 122°F | #28002 |
| API 5L X52 | 359 MPa (52 ksi) | CE 0.40–0.43 | 50°C / 122°F | 80°C / 176°F | #28002 / #28009 |
| API 5L X60 | 414 MPa (60 ksi) | CE 0.42–0.46 | 80°C / 176°F | 100°C / 212°F | #28009 / #28016 |
| API 5L X65 | 448 MPa (65 ksi) | CE 0.43–0.47 | 100°C / 212°F | 120°C / 248°F | #28016 / #28019 |
| API 5L X70 | 483 MPa (70 ksi) | CE 0.43–0.47 | 100°C / 212°F | 120°C / 248°F | #28016 / #28019 |
| API 5L X80 | 552 MPa (80 ksi) | CE 0.46–0.50 | 120°C / 248°F | 150°C / 302°F | #28019 / #28318 |
* API 1104 does not require preheat but recommends 50°C minimum when ambient is below 0°C or the surface is wet or carries moisture.
Table 4 — Maximum Interpass Temperature Reference
Controlling interpass temperature is equally important as preheat. Exceeding the maximum interpass limit promotes excessive grain growth in the HAZ and reduces impact toughness — especially critical for alloy steels and stainless grades.
| Material | Max. Interpass Temperature | Standard | Notes | Tempilstik® for Ceiling Check |
|---|---|---|---|---|
| Carbon steel | ≤250–300°C (≤482–572°F) | AWS D1.1 | Check WPS — typically 250°C for structural steel | #28039 or #28053 |
| P11 (1¼Cr–½Mo) | ≤300°C (≤572°F) | ASME B31.3 | Strictly controlled — affects HAZ toughness | #28053 |
| P22 (2¼Cr–1Mo) | ≤300°C (≤572°F) | ASME B31.3 | Combined with mandatory PWHT after welding | #28053 |
| P91 (9Cr–1Mo-V) | ≤300°C (≤572°F) | ASME B31.3 / EN 1011-2 | Mandatory strict control — exceeding degrades carbide structure and long-term creep strength | #28053 |
| Duplex stainless 2205 | ≤150°C (≤302°F) | API / NORSOK | Maintain austenite/ferrite balance — overheating causes sigma phase embrittlement | #28318 |
| Austenitic stainless 304/316 | ≤175°C (≤347°F) | ASME | Reduces sensitization risk (carbide precipitation at HAZ) | #28025 |
Quick °C / °F Conversion & Tempilstik® Part Number Reference
| °C | °F | Part Number | °C | °F | Part Number |
|---|---|---|---|---|---|
| 38°C | 100°F | #28000 | 177°C | 350°F | #28031 |
| 50°C | 122°F | #28002 | 200°C | 392°F | #28327 |
| 66°C | 150°F | #28006 | 232°C | 450°F | #28039 |
| 79°C | 175°F | #28009 | 260°C | 500°F | #28043 |
| 100°C | 212°F | #28016 | 300°C | 572°F | #28053 |
| 110°C | 230°F | #28312 | 316°C | 600°F | #28047 |
| 121°C | 250°F | #28019 | 371°C | 700°F | #28057 |
| 150°C | 302°F | #28318 | 399°C | 750°F | #28061 |
View the full 116-rating range at tempil.vn/en/tempilstik/ — searchable from 100°F (38°C) to 2000°F (1093°C).
Need a multi-rating Tempilstik® kit covering your WPS preheat requirements across AWS D1.1, ASME B31.3, or API 1104? Fast Group Engineering is the authorized Tempil® distributor in Vietnam — C/O, C/Q, and full VAT invoice available.
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